Editing Laser Cut Gainesville Hackerspace Keychains

Jump to navigation Jump to search

Warning: You are not logged in. Your IP address will be publicly visible if you make any edits. If you log in or create an account, your edits will be attributed to your username, along with other benefits.

The edit can be undone. Please check the comparison below to verify that this is what you want to do, and then save the changes below to finish undoing the edit.

Latest revision Your text
Line 1: Line 1:
 
Keychains are a great gift to give guests visiting the Hackerspace, and it is a great project to learn how to use the laser cutter. The GCode has already been created for a few different sizes of acrylic, so if you want to skip straight to cutting you can start with [[#Premade Gcode Files|Premade Gcode Files]].
 
Keychains are a great gift to give guests visiting the Hackerspace, and it is a great project to learn how to use the laser cutter. The GCode has already been created for a few different sizes of acrylic, so if you want to skip straight to cutting you can start with [[#Premade Gcode Files|Premade Gcode Files]].
 +
[[File:HackerspaceKeychains.jpg|border|right|480px|4 Keychains with Acrylic Paint]]
  
Created by [[User:choffman|Christopher Hoffman]] in January 2017.
 
[[File:HackerspaceKeychains.jpg|border|right|400px|4 Keychains with Acrylic Paint]]
 
[[File:KeychainsInHolder.jpg|border|right|350px|Keychains in Holder]]
 
  
  
Line 11: Line 9:
  
 
==Premade Gcode Files==
 
==Premade Gcode Files==
GCode files have already been created for the following sizes of acrylic. Simply cut a piece of acrylic to one of the sizes (a bandsaw works great for that), and use the files listed.
+
GCode files have already been created for the following sizes of acrylic:
  
All files can be found on the Laser Cutter, in the following directory:
+
=== 196mm x 156mm, 0.008" thickness. 15 count, 1h 20m cut time===
* /home/machinekit/Desktop/Hackerspace Projects/Hackerspace Keychains/GCode/
+
Creates 15 keychains with Rulers.
  
 
+
Uses the (-3,-3)mm jig
=== 132mm x 132mm, 0.08" thickness. 8 count, 40m cut time===
+
Acrylic:
Creates 15 keychains with Rulers. Uses the (-3,-3)mm jig.
+
* Cut 0.008" thick acrylic into a 196mm by 156mm sections
 
File locations:  
 
File locations:  
* Ruler_8count_132x132mm_0pt08in_Engrave.nc
+
* /machinekit/Desktop/Hackerspace Keychains/Ruler_15count_196x156mm_0pt008in_Engrave.nc
* Ruler_8count_132x132mm_0pt08in_Cut.nc
+
* /machinekit/Desktop/Hackerspace Keychains/Ruler_15count_196x156mm_0pt008in_Cut.nc
 
 
=== 196mm x 104mm, 0.08" thickness. 9 count, 50m cut time===
 
Creates 15 keychains with Rulers. Uses the (-3,-3)mm jig.
 
File locations:
 
* Ruler_9count_196x104mm_0pt08in_Engrave.nc
 
* Ruler_9count_196x104mm_0pt08in_Cut.nc
 
 
 
=== 196mm x 130mm, 0.08" thickness. 12 count, 1h 5m cut time===
 
Creates 15 keychains with Rulers. Uses the (-3,-3)mm jig.
 
File locations:
 
* Ruler_12count_196x130mm_0pt08in_Engrave.nc
 
* Ruler_12count_196x130mm_0pt08in_Cut.nc
 
 
 
=== 196mm x 156mm, 0.08" thickness. 15 count, 1h 20m cut time===
 
Creates 15 keychains with Rulers. Uses the (-3,-3)mm jig.
 
File locations:
 
* Ruler_15count_196x156mm_0pt08in_Engrave.nc
 
* Ruler_15count_196x156mm_0pt08in_Cut.nc
 
  
  
 
==How to cut using the Laser Cutter==
 
==How to cut using the Laser Cutter==
 
For more detailed steps, see [[K40_Laser_Cutter]].
 
For more detailed steps, see [[K40_Laser_Cutter]].
 
+
Setting up the machine:
====Setting up the machine:====
 
 
# Turn on power strips connected to the laser cutter
 
# Turn on power strips connected to the laser cutter
 
# Ensure water is flowing through pump below the cutter
 
# Ensure water is flowing through pump below the cutter
 
# Turn on main motor power with the main red rocker switch on the cutter
 
# Turn on main motor power with the main red rocker switch on the cutter
 
# *Check that laser is off* by making sure the laser button is up
 
# *Check that laser is off* by making sure the laser button is up
====Insert Acrylic into Laser Cutter====
+
Insert Acrylic into Laser Cutter
 
# Insert the (-3,-3)mm Jig into the laser cutter
 
# Insert the (-3,-3)mm Jig into the laser cutter
 
# Remove any film from both sides of the acrylic to be cut
 
# Remove any film from both sides of the acrylic to be cut
 
# Insert the acrylic into the laser cutter, making sure to press the corner tight against the (-3,-3) jig.
 
# Insert the acrylic into the laser cutter, making sure to press the corner tight against the (-3,-3) jig.
====Loading Gcode for Engrave Step====
+
Loading Gcode for Engrave Step
 
# Connect to the laser cutter by using VNC on a desktop (or laptop), and connecting to the IP Address of the laser (should be 192.168.1.16).
 
# Connect to the laser cutter by using VNC on a desktop (or laptop), and connecting to the IP Address of the laser (should be 192.168.1.16).
 
# Start linux CNC by clicking on the LinuxCNC icon on the desktop, and select *execute*
 
# Start linux CNC by clicking on the LinuxCNC icon on the desktop, and select *execute*
# Click the '''folder''' icon, and find the *_Engrave.nc file for your acrylic size
+
# Click the *folder* icon, and find the *_Engrave.nc file for your acrylic size
# Enable machine power in Linux CNC by clicking the yellow '''Machine Power''' icon in the top toolbar
+
# Enable machine power in Linux CNC by clicking the yellow "Machine Power" icon in the top toolbar
# Home Laser Cutter by clicking the '''Home All''' button.
+
# Home Laser Cutter by clicking the "Home All" button.
====Starting Engrave Step====
+
Starting Engrave Step
 
# Set the laser's power level to ~2.5mA, which is about 9 o'clock on the power knob. Adjust slightly if needed.
 
# Set the laser's power level to ~2.5mA, which is about 9 o'clock on the power knob. Adjust slightly if needed.
# Press laser engage button down to enable the laser. '''Make sure you are wearing polycarbonate safety glasses from this point on.'''
+
# Press laser engage button down to enable the laser. *Make sure you are wearing polycarbonate safety glasses from this point on*
# Click the '''Run''' button in LinuxCNC to start engraving.
+
# Click the *Run* button in LinuxCNC to start engraving.
====Loading Gcode for Cut Step====
+
Loading Gcode for Cut Step
# Once engraving is finished, load the cut step by clicking the '''folder''' icon, and find the *_Cut.nc file for your acrylic size
+
# Once engraving is finished, load the cut step by clicking the *folder* icon, and find the *_Cut.nc file for your acrylic size
 
# Set laser power 10mA, which is just before midnight on the power knob
 
# Set laser power 10mA, which is just before midnight on the power knob
# Click the '''Run''' button in LinuxCNC to start cutting.
+
# Click the *Run* button in LinuxCNC to start cutting.
====Final Steps====
+
Final Steps
 
# Turn off laser by making sure the laser button is up
 
# Turn off laser by making sure the laser button is up
 
# Remove keychains and cut acrylic from the laser
 
# Remove keychains and cut acrylic from the laser
 
# Close LinuxCNC, close VNC viewer.
 
# Close LinuxCNC, close VNC viewer.
 
# Turn off power strip for the laser
 
# Turn off power strip for the laser
 
[[Category:Projects]]
 
[[Category:Laser Cutter]]
 

Please note that all contributions to Gainesville Hackerspace Wiki may be edited, altered, or removed by other contributors. If you do not want your writing to be edited mercilessly, then do not submit it here.
You are also promising us that you wrote this yourself, or copied it from a public domain or similar free resource (see Gainesville Hackerspace Wiki:Copyrights for details). Do not submit copyrighted work without permission!

To edit this page, please answer the question that appears below (more info):

Cancel Editing help (opens in new window)